Carton Live / Flow Racking
Carton Live Racking uses inclined platforms where goods are fed in at the back and slide forward by gravity to the picking face, with wheels controlling the speed of movement throughout. This FIFO system guarantees that the first products loaded are always the first picked, making it essential for date-sensitive stock management. By keeping pick faces automatically replenished, Carton Live dramatically reduces the labour needed for restocking and allows your workforce to process orders more rapidly. It is the ideal solution for operations with large picking volumes that demand space efficiency, time savings, and reduced loading congestion.
Key Features
- Gravity-fed inclined platforms with speed-controlling wheels for safe, steady product flow
- Guaranteed FIFO stock rotation — first in, first out — critical for expiry-dated goods
- Reduces labour required for replenishment, freeing staff to fulfil orders faster
- Adjustable shelving to suit varying product dimensions and reduce loading congestion
- Delivers space, time, and labour savings while remaining cost-efficient
- Suitable for installation in cold rooms and freezing chambers
Applications
- Food, medicine, and cosmetics warehousing where products have expiry or best-before dates
- High-volume order picking zones for fast-moving consumer goods
- Transition and staging zones between warehouse areas for fast unit load flow
- Order assembly, waiting, and dispatch areas to facilitate goods flow
- Cold storage and freezer warehouse environments
More in Racking Systems
Selective Pallet Racking
Selective pallet racking is the most common and widely used method of storing pallets in a warehouse. Designed to provide ready access to every pallet in your storage, this system handles unitised pallet cargo and works seamlessly with forklifts that can pick up cargo from any position. It can be configured to store products at considerable heights, is economical and durable, easy to install, and levels are easily adjustable for both temporary and permanent settings — available in light, medium, and heavy duty configurations. Selective pallet racking is ideal for organisations with multiple SKUs and is perfectly suited where flexibility, access, and speed of operation are the main objectives.
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VNA Racking (Very Narrow Aisle)
Very Narrow Aisle Racking is purpose-built to maximise pallet storage capacity while maintaining individual access to every pallet position. By reducing aisle widths to between 1.7 and 2.2 metres — only marginally wider than the handling equipment itself — VNA racking dramatically increases the number of pallet positions within your existing warehouse footprint. The system is served by specialised handling equipment such as combination order pickers, turret trucks, stacker cranes, and dedicated VNA trucks, all designed to operate precisely within these confined aisles. With rack heights reaching up to 17 metres, VNA racking turns vertical space into a serious storage asset.
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Pallet Shuttle Racking
Shuttle Racking is a high-density storage solution ideal for operations with large volumes of pallets per SKU. Lanes of up to 50 pallets deep can be stored in either First In, First Out (FIFO) or First In, Last Out (FILO) configurations. Remote-controlled robot shuttles carry pallets in and out of deep storage tunnels on tracks beneath the beams, freeing your operators to focus on other tasks. A standard forklift places the shuttle into the rack at the desired height and position, loads the pallet onto the shuttle, and the system takes care of the rest — no specialist equipment or operator training required.
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